What is igk3005-apkg/am/us104dpo/3g/3d?
If you are looking for a reliable and durable inductive sensor for applications in hazardous areas, you might want to consider igk3005-apkg/am/us104dpo/3g/3d. This is a full-metal sensor from IFM, a leading manufacturer of industrial automation products. In this article, we will explain what this product is, why you should use it, how to install and operate it, how to troubleshoot and maintain it, and where to buy and get support for it.
igk3005-apkg am us104dpo 3g 3d
Why use igk3005-apkg/am/us104dpo/3g/3d?
An inductive sensor is a device that detects the presence or absence of a metal object by generating an electromagnetic field. When a metal object enters the field, it changes the impedance of the sensor's coil, which triggers a switching output. Inductive sensors are widely used in industrial applications such as position detection, counting, speed measurement, metal detection, etc.
However, not all inductive sensors are suitable for harsh environments where there are high temperatures, pressures, vibrations, shocks, dust, moisture, chemicals, etc. For these situations, you need a full-metal sensor that can withstand these conditions and ensure high plant safety. This is where igk3005-apkg/am/us104dpo/3g/3d comes in.
Igk3005-apkg/am/us104dpo/3g/3d is a full-metal sensor that has a high protection rating of IP68/IP69K. This means that it is dust-tight, water-resistant, and can withstand high-pressure water jets. It also has a metal sensing face that is resistant to abrasion, impact, and wear. It can operate in temperatures ranging from -25C to +85C and pressures up to 500 bar. It is also certified for use in hazardous areas according to ATEX and IECEx standards.
Some of the features of igk3005-apkg/am/us104dpo/3g/3d are:
It has a sensing range of 5 mm and a switching frequency of 2000 Hz.
It has a clearly visible LED indicator that shows the switching status.
It has a potentiometer that allows you to adjust the switch point and the hysteresis.
It has a variety of mounting options and connection types to suit your needs.
How to install and operate igk3005-apkg/am/us104dpo/3g/3d?
Before you install and operate igk3005-apkg/am/us104dpo/3g/3d, you should read the instruction manual carefully and follow the safety precautions. You should also make sure that the sensor is compatible with your application and that you have the right accessories and tools. Here are some general steps to install and operate the sensor:
Mounting options
You can mount the sensor on a flat surface or on a bracket. The sensor has two mounting holes on the back and two on the side. You can use M4 screws to secure the sensor to the surface or the bracket. You should also use washers and locknuts to prevent loosening. You should not over-tighten the screws or damage the sensor housing.
You should also consider the distance and alignment between the sensor and the metal object. The sensor has a sensing range of 5 mm, which means that the metal object should be within 5 mm from the sensing face of the sensor. You should also align the sensor and the metal object as parallel as possible to avoid false switching. You can use a metal plate as a reference to adjust the alignment.
Connection types
The sensor has two connection types: plug connector and cable connector. The plug connector is a 4-pin M12 connector that allows you to connect and disconnect the sensor easily. The cable connector is a 2 m long cable that is permanently attached to the sensor. You can choose the connection type that suits your application and wiring requirements.
To connect the sensor, you need to connect the brown wire to +V, the blue wire to 0V, and the black wire to the switching output. The white wire is not used and should be insulated. You should also use a shielded cable and a proper grounding to avoid electromagnetic interference. You should follow the wiring diagram in the instruction manual for more details.
Setting the switch point
The switch point is the distance at which the sensor switches from off to on or vice versa when a metal object approaches or moves away from it. The hysteresis is the difference between the switch-on point and the switch-off point. You can adjust both parameters using a potentiometer on the back of the sensor.
the power supply and place a metal object at the desired switch point. Then, use a small screwdriver to turn the potentiometer clockwise or counterclockwise until the LED indicator changes color. The LED indicator will be green when the sensor is on and yellow when the sensor is off. You can also use a multimeter to measure the voltage of the switching output to confirm the switch point.
To set the hysteresis, you need to move the metal object away from the sensor until the LED indicator changes color again. Then, use a ruler to measure the distance between the sensor and the metal object. This distance is the hysteresis. You can adjust the hysteresis by turning the potentiometer slightly in either direction. The hysteresis should be between 1% and 20% of the sensing range.
How to troubleshoot and maintain igk3005-apkg/am/us104dpo/3g/3d?
Even though igk3005-apkg/am/us104dpo/3g/3d is a robust and reliable sensor, it may encounter some problems due to external factors or improper use. Here are some common problems and solutions for the sensor:
LED indicators
The LED indicators can help you diagnose the status and errors of the sensor. Here are some possible scenarios and their meanings:
If the LED indicator is green, it means that the sensor is on and working normally.
If the LED indicator is yellow, it means that the sensor is off and working normally.
If the LED indicator is red, it means that there is a short circuit or overload in the switching output. You should check the wiring and load of the sensor and replace it if necessary.
If the LED indicator is flashing green and yellow, it means that there is a wire break or an open circuit in the switching output. You should check the wiring and connection of the sensor and repair it if necessary.
the power supply and connection of the sensor and replace it if necessary.
Cleaning and inspection
To ensure the optimal performance and longevity of the sensor, you should clean and inspect it regularly. You should follow these steps:
Turn off the power supply and disconnect the sensor from the wiring.
Use a soft cloth or a brush to wipe off any dust or dirt from the sensor housing and the sensing face.
Use a damp cloth or a mild detergent to remove any grease or oil from the sensor housing and the sensing face.
Use a dry cloth or compressed air to dry the sensor completely.
Check the sensor for any cracks, dents, corrosion, or wear. If you find any damage, replace the sensor immediately.
Reconnect the sensor to the wiring and turn on the power supply.
Test the sensor by placing a metal object near it and observing the LED indicator and the switching output.
You should clean and inspect the sensor at least once a month or more frequently depending on the operating conditions.
Where to buy and get support for igk3005-apkg/am/us104dpo/3g/3d?
If you are interested in buying igk3005-apkg/am/us104dpo/3g/3d or need any technical support, you can contact the manufacturer or one of their distributors. Here is some information about them:
Manufacturer
The manufacturer of igk3005-apkg/am/us104dpo/3g/3d is IFM Electronic GmbH, a German company that specializes in industrial automation products. You can reach them at:
Address: Friedrichstraße 1, 45128 Essen, Germany
Phone: +49 201 2422-0
Email: info@ifm.com
Website:
Distributors
Here is a table of some of the distributors of igk3005-apkg/am/us104dpo/3g/3d in different regions:
RegionNameLocationWebsite
North AmericaIFM Efector Inc.1100 Atwater Drive, Malvern, PA 19355, USA
EuropeEurotec B.V.Kopersteden 26, 7547 TK Enschede, Netherlands
AsiaSensorik Automation Sdn BhdNo. 17-1 & 17-2, Jalan Puteri 2/6, Bandar Puteri Puchong, 47100 Puchong, Selangor Darul Ehsan, Malaysia
AustraliaTreotham Automation Pty LtdUnit 1, 14-16 Hillcrest Avenue, Mulgrave NSW 2756, Australia
AfricaSensor Solutions Africa (Pty) LtdNo. 9 Suni Avenue, Corporate Park South, Randjespark Ext. 7 Midrand Gauteng South Africa 1685
Conclusion
FAQs
Here are some frequently asked questions and answers about igk3005-apkg/am/us104dpo/3g/3d:
What is the difference between 3g and 3d in the product code?
3g and 3d are the explosion protection categories for the sensor. 3g means that the sensor is suitable for gas atmospheres, while 3d means that the sensor is suitable for dust atmospheres. You should choose the appropriate category for your application.
What is the difference between apkg and am in the product code?
Apkg and am are the connection types for the sensor. Apkg means that the sensor has a plug connector, while am means that the sensor has a cable connector. You should choose the connection type that suits your wiring requirements.
What is the difference between us104dpo and us104dp in the product code?
Us104dpo and us104dp are the switch types for the sensor. Us104dpo means that the sensor has a normally open (NO) switch, while us104dp means that the sensor has a normally closed (NC) switch. You should choose the switch type that matches your load circuit.
What is the warranty period for igk3005-apkg/am/us104dpo/3g/3d?
The warranty period for igk3005-apkg/am/us104dpo/3g/3d is 5 years from the date of purchase. You should keep your invoice or receipt as proof of purchase. If you have any problems with the sensor during the warranty period, you can contact IFM or their distributors for repair or replacement.
How can I get more information about igk3005-apkg/am/us104dpo/3g/3d?
You can get more information about igk3005-apkg/am/us104dpo/3g/3d by visiting IFM's website or downloading their instruction manual. You can also contact IFM or their distributors by phone, email, or online chat for any questions or feedback.
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